BatterySlurry Monitoring
Batteries play a central role in modern life powering smartphones, electric vehicles and renewable energy systems.
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Problem statement
Battery manufacturing
is a rapidly growing industry that demands
consistent quality and process control.
Electrode slurry
preparation remains largely research-driven,
relying on manual, sampling-based measurements that lack
real-time and autonomous data collection for large scale
processes like mixing, coating and filling
Quality control
need vary across production stages, from
incoming material inspection, requiring full traceability of
high-value ingredients from multiple suppliers to process and
final product assurance.
Lack of unified system to control battery electrode slurry across the complete ecosystem
Rheonics Solution
Resonance Response
- • Patented BTW (Balance Torsional Resonator) technology
- • Unaffected by external vibrations
- • Plug and play design
- • Different certifications avaible for hazardous zones
- • Robust and hermetically sealed
Measurements – SRV
- • Viscosity Range 0.4-250,000+ cP
- • Reproducibility Better than 1% of reading
- • Process Temperature -40 C to 300 C (-40 F to 575 F)
- • Pressure Rating Up to 500 bar (7500psi)
Measurements – SRD
- • Density Range 0.4-4.0 g/cc (0-4,000 kg/m3)
- • Viscosity Range 1 to 3,000 cP
- • Reproducibility Better than 1% of reading
- • Process Temperature -40 C to 300 C (-40 F to 575 F)
- • Pressure Rating Up to 500 bar (7500psi)
Sensor Implementation
Recirculation line
SRD Density and viscosity meter
Tank Installation
SRV viscometer
Coating line
SRV viscometer
Impact on KPI
Electrode slurry KPI
Viscosity
Homogeneity
Solid loading
Manufacturing Efficiency KPI
Mixing Time
Scrap Rate
Consistency
Cell Performance KPI
Coating Uniformity
Adhesion
Improved Electrode Slurry
Increased Manufacturing Yield
Enhanced Lifetime